Pop-N-Drop Collapsible Paper Dividers

    Optimizing Supply Chains Across Industries

    Pop-N-Drop dividers are collapsible, paper-based, and 100% recyclable, designed for quick and easy integration into your existing containers or boxes.

    Showing Pop-N-Drop before and after inserting

    Pop-N-Drop divider

    Custom Pop-N-Drop Sleeve

    Innovative Pop-N-Drop Dividers

    Optimized for Automotive & Injection-Molded Industries

    These dividers provide reliable protection for parts in transit. They are primarily used for returnable backups and WIP (work-in-process) packaging in the automotive and injection-molded industries.

    Nomar Custom Cells lrg

    Pop-N-Drop

    Pop-N-Drop

    Features and Benefits

    Pop-N-Drop box divider inserts ship and store flat in single SKU format, while helping you:

    ITB Packaging Reusable Packaging Solutions Lowers Costs
    Lower your supply chain cost

    ITB Packaging Cuts Labor Time
    Reduce set up and assembly time

    ITB Packaging Optimizes Supply Chain
    Move more with less

    ITB Packaging Increases Density
    Increase density with better fit

    ITB Packaging Uses Less Materials and Resources
    Use less material and resources

    ITB Packaging has materials for all protection levels
    Provide all levels of protection

    Our box divider inserts do not require die-cut tooling like other manufacturers. This means more efficient and productive processes that help us provide faster turnaround for our customers.

    Our packaging solutions use 30% less material in our processes compared to typical dividers. This helps to create a smaller environmental footprint and lower manufacturing costs, which we pass on to our customers.

    Our flexible cells protect your products better during transport, and our materials are glued from top to bottom, providing greater strength and durability for longer lasting products.

    Pop-N-Drop dividers collapse and lay flat, which creates significant advantages, including a decreased need for plant storage space by as much as 25-75%, lower shipping expenses with more boxes and dividers per skid, and better warehouse efficiency with fewer high-low and line-side moves.

    Our Pop-N-Drop dividers are more efficient, safe, about 50% lighter weight and use more operator-friendly materials that require less handling. This makes our products much easier and faster to assemble and/or insert into containers.

    Our custom-sized cells increase box densities by an average of 12 to 18% compared to die-cut systems and up to 100% when Interleaf systems are used. Interleaf nesting allows uniquely shaped products to fit together in tight units, and by avoiding air cells, you can use the entire interior of the container and increase shipping and work efficiencies simultaneously.

    Our products provide Class A protection and repeatedly outperform corrugated in tests. Soft materials and non-friction paper surfaces that are flexible and engineered to custom-fit products work together to provide superior protection with less abrasion than hard-wall dividers – without compromising strength.

    When properly labeled and packers instructed on how to collapse, our customers often see 3-5 turns before needing to re-order. Product weight and shipping distance also play a role, but we can make recommendations to increase reusability.

    Standard Sizes for Fast Turnaround

    Pop-N-drop

    Tote Sizes

    • 24″ x 15″
    • 24″ x 22″

    Bin

    Bin Sizes

    • 32″ x 30″
    • 48″ x 45″

    Need a custom size?

    ITB provides custom Pop-N-Drop sleeves designed to fit your specific container or box size.

    Layered pack

    Food Delivery Kit

    Automotive Packaging

    Sleeve

    These custom Pop-N-Drop sleeves are perfect for layered packs, totes, bins, and boxes that don’t fit our standard sizes. Need a custom Pop-N-Drop sleeve? Contact a packaging expert today!

    Our space-saving designs are effortless to use

    See our Pop-N-Drop Innerleaf solution

    Material Options

    Smooth Kraft Paper
    Smooth Kraft Paper

    Offered in a variety of paper weights

    20# Smooth Kraft Paper With Nomar Coating
    20# Smooth Kraft Paper With Nomar Coating

    Ideal for painted parts

    ESD Paper
    ESD Paper

    Protects sensitive electronic components

    Elite Fabric
    Elite Fabric

    Eliminates the need of bagging parts (only available in custom sleeves)

    Pop-N-Drop Expendable Packaging Materials Comparison Table

    ITB Expendable Materials providing class A protectionReplaces
    Smooth Kraft: Durable material with strong protection levels for lightweight items. Ideal protection for molded plastic parts and majority of painted plastic parts. 100% recyclable materialCorrugated and chipboard partitions
    Nomar Coated 20# Kraft Paper: We add Nomar coating to our 20# Kraft Smooth Kraft Paper to provide additional surface protection for the most sensitive surfaces including Piano Black and High Gloss finishes.Corrugated with Nomar; PE coated corrugated
    ESD Paper: ESD (Electrostatic Discharge) provides additional static dissipating properties that are inherent to the natural static dissipating properties of paper.ESD chipboard or ESD corrugated
    Elite Fabric: Spun bound polypropylene which provides special protection for highly sensitive class "A" parts and is recyclable.Bagging of parts

    Pop-N-Drop Divider Insert Examples

    Why Choose ITB Packaging?

    ITB Packaging solutions are strategically designed to address your business’s unique challenges, from rising costs to space limitations to sustainability objectives, and are innovative and customizable to meet your product range’s specific demands. Download “Why Choose ITB Packaging” to learn more about working with us. We provide quick turnarounds for quotes and can create product samples for review.

    Pop-N-Drop Divider Inserts Videos

    Learn how to use Pop-N-Drop divider inserts.