Pop-N-Drop Box Divider Inserts
AN EXCELLENT FIT FOR A VARIETY OF MARKETS
Pop-N-Drop box divider inserts are collapsible, paper-based, and 100% recyclable and can be easily opened and inserted into your existing containers or boxes.
Our dividers solve many problems connected with other die-cut technologies, including the slow assembly of dividers into containers, storage problems, and material waste. Our box divider systems increase density and maximize protection while cutting your setup and assembly time. With Pop-N-Drop box divider inserts, your business will benefit from our lower manufacturing costs, stronger, flexible products, and lightweight materials.
Showing Pop-N-Drop divider collapsed (right) and inserted (left)
Showing Pop-N-Drop divider system in cold-chain application
Features and Benefits
Pop-N-Drop box divider inserts ship and store flat in single SKU format, while helping you:
Lower your supply chain cost
Reduce set up and assembly time
Move more with less
Increase density with better fit
Use less material and resources
Provide all levels of protection
Our box divider inserts do not require die-cut tooling like other manufacturers. This means more efficient and productive processes that help us provide faster turnaround for our customers.
Our packaging solutions use 30% less material in our processes compared to typical dividers. This helps to create a smaller environmental footprint and lower manufacturing costs, which we pass on to our customers.
Our flexible cells protect your products better during transport, and our materials are glued from top to bottom, providing greater strength and durability for longer lasting products.
Pop-N-Drop dividers collapse and lay flat, which creates significant advantages, including a decreased need for plant storage space by as much as 25-75%, lower shipping expenses with more boxes and dividers per skid, and better warehouse efficiency with fewer high-low and line-side moves.
Our Pop-N-Drop dividers are more efficient, safe, about 50% lighter weight and use more operator-friendly materials that require less handling. This makes our products much easier and faster to assemble and/or insert into containers.
Our custom-sized cells increase box densities by an average of 12 to 18% compared to die-cut systems and up to 100% when Interleaf systems are used. Interleaf nesting allows uniquely shaped products to fit together in tight units, and by avoiding air cells, you can use the entire interior of the container and increase shipping and work efficiencies simultaneously.
Our products provide Class A protection and repeatedly outperform corrugated in tests. Soft materials and non-friction paper surfaces that are flexible and engineered to custom-fit products work together to provide superior protection with less abrasion than hard-wall dividers – without compromising strength.
When properly labeled and packers instructed on how to collapse, our customers often see 3-5 turns before needing to re-order. Product weight and shipping distance also play a role, but we can make recommendations to increase reusability.
Our space-saving designs are effortless to use
See our Pop-N-Drop cold chain solutions
Why Choose ITB Packaging?
ITB Packaging solutions are strategically designed to address your business’s unique challenges, from rising costs to space limitations to sustainability objectives, and are innovative and customizable to meet your product range’s specific demands. Download “Why Choose ITB Packaging” to learn more about working with us. We provide quick turnarounds for quotes and can create product samples for review.
Pop-N-Drop Divider Insert Examples
Pop-N-Drop Expendable Packaging Materials Comparison Table
| Available ITB Materials providing class A protection | Replaces |
|---|---|
| 20# Smooth Kraft: Durable material with strong protection levels for lightweight items. Ideal protection for molded plastic parts and majority of painted plastic parts. 100% recyclable material. | Corrugated and chipboard partitions |
| Nomar Coated 20# Kraft Paper: We add Nomar coating to our 20# Kraft Smooth Kraft Paper to provide additional surface protection for the most sensitive surfaces including Piano Black and High Gloss finishes. | Corrugated with Nomar; PE coated corrugated |
| ESD Paper: ESD (Electrostatic Discharge) provides additional static dissipating properties that are inherent to the natural static dissipating properties of paper. | ESD chipboard or ESD corrugated |
| Elite Fabric: Spun bound polypropylene which provides special protection for highly sensitive class "A" parts and is recyclable. | Bagging of parts |
Pop-N-Drop Returnable Packaging Materials Comparison Table
| Available ITB Materials providing class A protection | Replaces |
|---|---|
| Blue Plush: Blue-brushed polyester on both sides with polyester center for additional loft and durability. Provides excellent part and surface protection for a wide variety of molded parts. | Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge |
| LX: This is a gray Spunbond Polypropylene felt style product. Entry level returnable fabric material. | All Spunbond PP; Spunbond PP on Corrugated Plastic; Spunbond PP on Chip Board |
| Evolon: a compact fiber structure that is both strong and exceptionally soft. This proprietary threadless fabric eliminates the interaction between your sensitive products and beading of threads in comparison to sewn technology. Provides static dissipating properties. | Microfiber; Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge |
Pop-N-Drop Divider Inserts Videos
Learn how to use Pop-N-Drop divider inserts.
