Pop-N-Drop Box Divider Inserts


    Pop-N-Drop box divider inserts are collapsible, paper-based, and 100% recyclable and can be easily opened and inserted into your existing containers or boxes.

    Our dividers solve many problems connected with other die-cut technologies, including the slow assembly of dividers into containers, storage problems, and material waste. Our box divider systems increase density and maximize protection while cutting your setup and assembly time. With Pop-N-Drop box divider inserts, your business will benefit from our lower manufacturing costs, stronger, flexible products, and lightweight materials.

    Showing Pop-N-Drop before and after inserting

    Showing Pop-N-Drop divider collapsed (right) and inserted (left)

    Showing Pop-N-Drop used in cold chain application

    Showing Pop-N-Drop divider system in cold-chain application

    Features and Benefits

    Pop-N-Drop box divider inserts ship and store flat in single SKU format, while helping you:

    ITB Packaging Reusable Packaging Solutions Lowers Costs
    Lower your supply chain cost

    ITB Packaging Cuts Labor Time
    Reduce set up and assembly time

    ITB Packaging Optimizes Supply Chain
    Move more with less

    ITB Packaging Increases Density
    Increase density with better fit

    ITB Packaging Uses Less Materials and Resources
    Use less material and resources

    ITB Packaging has materials for all protection levels
    Provide all levels of protection

    Our box divider inserts do not require die-cut tooling like other manufacturers. This means more efficient and productive processes that help us provide faster turnaround for our customers.

    Our packaging solutions use 30% less material in our processes compared to typical dividers. This helps to create a smaller environmental footprint and lower manufacturing costs, which we pass on to our customers.

    Our flexible cells protect your products better during transport, and our materials are glued from top to bottom, providing greater strength and durability for longer lasting products.

    Pop-N-Drop dividers collapse and lay flat, which creates significant advantages, including a decreased need for plant storage space by as much as 25-75%, lower shipping expenses with more boxes and dividers per skid, and better warehouse efficiency with fewer high-low and line-side moves.

    Our Pop-N-Drop dividers are more efficient, safe, about 50% lighter weight and use more operator-friendly materials that require less handling. This makes our products much easier and faster to assemble and/or insert into containers.

    Our custom-sized cells increase box densities by an average of 12 to 18% compared to die-cut systems and up to 100% when Interleaf systems are used. Interleaf nesting allows uniquely shaped products to fit together in tight units, and by avoiding air cells, you can use the entire interior of the container and increase shipping and work efficiencies simultaneously.

    Our products provide Class A protection and repeatedly outperform corrugated in tests. Soft materials and non-friction paper surfaces that are flexible and engineered to custom-fit products work together to provide superior protection with less abrasion than hard-wall dividers – without compromising strength.

    When properly labeled and packers instructed on how to collapse, our customers often see 3-5 turns before needing to re-order. Product weight and shipping distance also play a role, but we can make recommendations to increase reusability.

    Why Choose ITB Packaging?

    ITB Packaging solutions are strategically designed to address your business’s unique challenges, from rising costs to space limitations to sustainability objectives, and are innovative and customizable to meet your product range’s specific demands. Download “Why Choose ITB Packaging” to learn more about working with us. We provide quick turnarounds for quotes and can create product samples for review.

    Pop-N-Drop Divider Insert Examples

    Pop-N-Drop Expendable Packaging Materials Comparison Table

    Available ITB Materials providing class A protectionReplaces
    20# Smooth Kraft: Durable material with strong protection levels for lightweight items. Ideal protection for molded plastic parts and majority of painted plastic parts. 100% recyclable material.Corrugated and chipboard partitions
    Nomar Coated 20# Kraft Paper: We add Nomar coating to our 20# Kraft Smooth Kraft Paper to provide additional surface protection for the most sensitive surfaces including Piano Black and High Gloss finishes.Corrugated with Nomar; PE coated corrugated
    ESD Paper: ESD (Electrostatic Discharge) provides additional static dissipating properties that are inherent to the natural static dissipating properties of paper.ESD chipboard or ESD corrugated
    Elite Fabric: Spun bound polypropylene which provides special protection for highly sensitive class "A" parts and is recyclable.Bagging of parts

    Pop-N-Drop Returnable Packaging Materials Comparison Table

    Available ITB Materials providing class A protectionReplaces
    Blue Plush: Blue-brushed polyester on both sides with polyester center for additional loft and durability. Provides excellent part and surface protection for a wide variety of molded parts.Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge
    LX: This is a gray Spunbond Polypropylene felt style product. Entry level returnable fabric material.All Spunbond PP; Spunbond PP on Corrugated Plastic; Spunbond PP on Chip Board
    Evolon: a compact fiber structure that is both strong and exceptionally soft. This proprietary threadless fabric eliminates the interaction between your sensitive products and beading of threads in comparison to sewn technology. Provides static dissipating properties.Microfiber; Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge

    Pop-N-Drop Divider Inserts Videos