Custom paper-based, eco-friendly packaging solutions that are 100% recyclable and collapsible
A great fit for a variety of product markets with two innovative lines to choose from:

In-The-Box
Pre-assembled collapsible partition systems that come already integrated inside corrugated boxes.

Pop-N-Drop
Pre-assembled collapsible partition systems that can be easily opened and inserted into a customer’s existing container.
Both divider systems ship and store flat in single SKU format, while helping you:

Lower your supply chain cost

Reduce set up and assembly time

Move more with less

Increase density with better fit

Use less material and resources

Provide all levels of protection
Features and Benefits
Pop-N-Drop and In-The-Box dividers provide custom packaging solutions for many of the problems connected with other die-cut technologies including slow assembly of dividers into containers, storage problems, and material waste. With ITB Packaging dividers, your business will benefit from our lower manufacturing costs, stronger, flexible products, and lightweight materials.
Our custom packaging solutions increase density, and maximize protection while cutting your setup and assembly time. Below are some of the many additional innovative features and benefits that will meet your packaging needs and advance your company’s success. If you are in the automotive industry, you will also want to see our returnable solutions.
Our custom packaging solutions do not require die-cut tooling like other manufacturers. This means more efficient and productive processes that help us provide faster turnaround for our customers.
Our packaging solutions use 30% less material in our processes compared to typical dividers. This helps to create a smaller environmental footprint and lower manufacturing costs, which we pass on to our customers.
Our flexible cells protect your products better during transport, and our materials are glued from top to bottom, providing greater strength and durability for longer lasting products.
All Expendable products collapse and lay flat which create significant advantages including: a decreased need for plant storage space by as much as 25-75%, lower shipping expenses with more boxes and dividers per skid, and better warehouse efficiency with fewer high-low and line-side moves.
Our expendable dividers are more efficient, safe, about 50% lighter weight and use more operator-friendly materials that require less handling. This makes our products much easier and faster to assemble and/or insert into containers.
Our custom-sized cells increase box densities by an average of 12 to 18% compared to die cut systems and up to 100% when Interleaf systems are used. Interleaf nesting allows uniquely shaped products to fit together in tight units, and by avoiding air cells, you can use the entire interior of the container and increase shipping and work efficiencies at the same time. To view product density comparisons, see the Expendable Samples section above.
Our products provide Class A protection and repeatedly outperform corrugated in tests. Soft materials and non-friction paper surfaces that are flexible and engineered to custom-fit products work together to provide superior protection with less abrasion than hard-wall dividers – without compromising strength.
When properly labeled and packers instructed on how to collapse, our customers often see 3-5 turns before needing to re-order. Product weight and shipping distance also play a role, but we can make recommendations to increase reusability.
Divider Examples
20# Smooth Kraft
EnlargeIn-The-Box Elite Fabric
Enlarge20# Kraft
EnlargeIn-the-Box Nomar Varied Cells
EnlargePop-N-Drop 20# Kraft
EnlargePop-N-Drop 20# Kraft
Enlarge20# Kraft
Enlargesmooth kraft with Nomar Coating
Enlarge20# Kraft Easy Open Perf
EnlargeBeauty Industry Packaging
EnlargePackaging for personal care products
EnlargeCold-chain Solutions
EnlargeExpendable Packaging Materials Comparison Table
Available ITB Materials providing class A protection | Replaces |
---|---|
20# Smooth Kraft: Durable material with strong protection levels for lightweight items. Ideal protection for molded plastic parts and majority of painted plastic parts. 100% recyclable material. | Corrugated and chipboard partitions |
Nomar Coated 20# Kraft Paper: We add Nomar coating to our 20# Kraft Smooth Kraft Paper to provide additional surface protection for the most sensitive surfaces including Piano Black and High Gloss finishes. | Corrugated with Nomar; PE coated corrugated |
ESD Paper: ESD (Electrostatic Discharge) provides additional static dissipating properties that are inherent to the natural static dissipating properties of paper. | ESD chipboard or ESD corrugated |
Elite Fabric: Spun bound polypropylene which provides special protection for highly sensitive class "A" parts and is recyclable. | Bagging of parts |
Returnable Packaging Materials Comparison Table
Available ITB Materials providing class A protection | Replaces |
---|---|
Blue Plush: Blue-brushed polyester on both sides with polyester center for additional loft and durability. Provides excellent part and surface protection for a wide variety of molded parts. | Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge |
LX: This is a gray Spunbond Polypropylene felt style product. Entry level returnable fabric material. | All Spunbond PP; Spunbond PP on Corrugated Plastic; Spunbond PP on Chip Board |
Evolon: a compact fiber structure that is both strong and exceptionally soft. This proprietary threadless fabric eliminates the interaction between your sensitive products and beading of threads in comparison to sewn technology. Provides static dissipating properties. | Microfiber; Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge |