In-The-Box Custom Packaging Solutions
OUR INTEGRATED DIVIDER SYSTEMS
In-The-Box pre-assembled collapsible partition systems come already integrated inside corrugated boxes and are an excellent fit for a variety of markets.
Our paper-based, 100% recyclable dividers provide custom packaging solutions for many of the problems connected with other die-cut technologies, including slow assembly of dividers into containers, storage problems, and material waste.
Features and Benefits
With In-The-Box integrated packaging dividers, your business will benefit from our lower manufacturing costs, stronger, flexible products, and lightweight materials. Our custom packaging solutions increase density and maximize protection while cutting your setup and assembly time.
Collapsible design
Single SKU solution
Ability to nest parts and maximize density
Reducing total shipments
In-The-Box divider systems ship and store flat in single SKU format, while helping you:
Lower your supply chain cost
Reduce set up and assembly time
Move more with less
Increase density with better fit
Use less material and resources
Provide all levels of protection
Our custom packaging solutions do not require die-cut tooling like other manufacturers. This means more efficient and productive processes that help us provide faster turnaround for our customers.
Our packaging solutions use 30% less material in our processes compared to typical dividers. This helps to create a smaller environmental footprint and lower manufacturing costs, which we pass on to our customers.
Our flexible cells protect your products better during transport, and our materials are glued from top to bottom, providing greater strength and durability for longer lasting products.
All Expendable products collapse and lay flat which create significant advantages including: a decreased need for plant storage space by as much as 25-75%, lower shipping expenses with more boxes and dividers per skid, and better warehouse efficiency with fewer high-low and line-side moves.
Our expendable dividers are more efficient, safe, about 50% lighter weight and use more operator-friendly materials that require less handling. This makes our products much easier and faster to assemble and/or insert into containers.
Our custom-sized cells increase box densities by an average of 12 to 18% compared to die cut systems and up to 100% when Interleaf systems are used. Interleaf nesting allows uniquely shaped products to fit together in tight units, and by avoiding air cells, you can use the entire interior of the container and increase shipping and work efficiencies at the same time. To view product density comparisons, see the Expendable Samples section above.
Our products provide Class A protection and repeatedly outperform corrugated in tests. Soft materials and non-friction paper surfaces that are flexible and engineered to custom-fit products work together to provide superior protection with less abrasion than hard-wall dividers – without compromising strength.
When properly labeled and packers instructed on how to collapse, our customers often see 3-5 turns before needing to re-order. Product weight and shipping distance also play a role, but we can make recommendations to increase reusability.
Our integrated packaging dividers vs traditional
See how easy it is to use In-The-Box dividers
Expendable Automotive Packaging Solutions
In the automotive industry, packaging needs vary, particularly when it comes to expendable applications. Our In-The-Box systems are designed for single-trip use but offer the durability to withstand up to 3-5 reuses, depending on product weight and shipping distance. This flexibility allows you to get more value from each order before reordering is necessary. With optimized packing density, robust protection, and reduced material waste, our In-The-Box dividers streamline your automotive supply chain while keeping costs low. Our team can also recommend options to increase reusability based on your specific needs.
Material Options
Smooth Kraft Paper
Offered in a variety of paper weights
20# Smooth Kraft Paper With Nomar Coating
Ideal for painted parts
ESD Paper
Protects sensitive electronic components
Elite Fabric
Eliminates the need of bagging parts
In-The-Box Expendable Packaging Materials Comparison Table
| ITB Expendable Materials providing class A protection | Replaces |
|---|---|
| Smooth Kraft: Durable material with strong protection levels for lightweight items. Ideal protection for molded plastic parts and majority of painted plastic parts. 100% recyclable material | Corrugated and chipboard partitions |
| Nomar Coated 20# Kraft Paper: We add Nomar coating to our 20# Kraft Smooth Kraft Paper to provide additional surface protection for the most sensitive surfaces including Piano Black and High Gloss finishes. | Corrugated with Nomar; PE coated corrugated |
| ESD Paper: ESD (Electrostatic Discharge) provides additional static dissipating properties that are inherent to the natural static dissipating properties of paper. | ESD chipboard or ESD corrugated |
| Elite Fabric: Spun bound polypropylene which provides special protection for highly sensitive class "A" parts and is recyclable. | Bagging of parts |
In-The-Box Divider Examples
20# Kraft Example
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In-the-Box Nomar Varied Cells
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20# Kraft
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Smooth Kraft with Nomar Coating
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20# Kraft Easy Open Perf
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Packaging for personal care products
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Smooth Kraft with Nomar Coating Innerleaf In The Box
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ESD In The Box
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Nomar Innerleaf In The Box For Automotive Parts
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Nomar In The Box For Roof Consoles
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Elite In The Box
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20# In The Box With Automotive Parts
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20# In The Box
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Elite Innerleaf
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Nomar Innerleaf In The Box
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Nomar Innerleaf In The Box
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Nomar Innerleaf In The Box
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Why Choose ITB Packaging?
ITB’s innovative packaging solutions are strategically designed to address your business’s unique challenges, from rising costs to space limitations to sustainability objectives, and are innovative and customizable to meet your product range’s specific demands. Download “Why Choose ITB Packaging” to see how working with us can benefit your operations. We provide quick turnarounds for quotes and can create product samples for review.
In-The-Box Custom Packaging Videos
See how to use In-The-Box integrated packaging dividers.
