Injection Molding Packaging Solutions
FOR PLASTIC PARTS
ITB Packaging offers tailored injection molding packaging solutions for lightweight injection-molded plastic parts across multiple industries. Our solutions deliver space optimization, labor efficiency, cost reduction, superior part protection, and sustainability.
Whether used in automotive, personal watercraft, or industrial equipment applications, ITB’s packaging maximizes efficiency while ensuring the safety and integrity of your parts throughout the supply chain. For comprehensive automotive packaging solutions, visit our automotive packaging solutions page.
Why ITB Packaging for Injection Molded Parts?
1. TO FREE UP VALUABLE SPACE
Warehouse Space
ITB’s injection molding packaging solutions are fully collapsible with the partition installed. Our product is designed to increase pack density, which opens space throughout the entire workflow:
- Receiving and storing empty packaging
- In production and part inspection
- During assembly and WIP processes
- At staging and on the truck
Space on the Truck
By increasing part density per pack, ITB allows more parts to be shipped per truckload, reducing the number of trips and cutting shipping costs.
All-in-one solution for injection molded parts
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Double-Part Density Case Study
The Challenge: An injection molding company was using traditional corrugated boxes with manually assembled partitions for T-20 bezels and side turns. They needed to enhance part density while maintaining the overall pack size.
The Solution: A collapsible single SKU design with pre-glued inserts, eliminating manual insertion.
The Results:
- Doubled pack density (from 30 to 60 parts per pack)
- Reduced cost per part by 30-65%
- Increased parts per pallet by 200-233%
- Streamlined packaging process and reduced labor requirements
ITB Solution A
ITB Solution B
2. FOR COST SAVINGS THROUGHOUT THE SUPPLY CHAIN
- Increased Part Density: ITB’s innovative injection molding packaging solutions, like innerleaf partitions, allow for more parts per pallet, reducing the number of shipments and lowering transportation costs.
- Lower Freight and Shipping Costs: With higher packing density and optimized space usage, fewer trucks are required, resulting in significant savings on freight and logistics.
- Reduced Labor Costs: Pre-assembled inserts and integrated dividers streamline the packaging process, cutting down on manual labor and reducing setup time.
- Minimized Material Waste: By eliminating die-cut processes and void fill, ITB reduces material usage, helping to lower overall packaging costs.
- Decreased Storage Costs: ITB’s space-saving solutions, such as collapsible cartons, reduce warehouse storage needs, freeing up space and cutting storage costs.
- Fewer Damaged Parts: ITB’s protective materials, like Nomar-coated paper, minimize damage during transit, reducing costs associated with returns, replacements, and insurance claims.
- Streamlined Inventory Management: Fewer SKUs and simplified packaging solutions help optimize inventory, lowering management and handling costs.
- Sustainability-Driven Savings: ITB’s recyclable and reusable packaging materials reduce the need for frequent replenishment, supporting long-term cost reductions.
Tier 1 Supplier Case Study
The Challenge: A Tier 1 supplier was shipping injection-molded interior trim parts that were prone to scuffing and difficult to nest due to their “L” shape. They packed 15 parts per tote, resulting in high packaging costs and inefficient use of floor space, leading to 2.5 truckloads per month.
The Solution: ITB Packaging introduced interleaf partitions with Nomar paper, allowing the supplier to fit 32 parts per pack. This change reduced the cost per part from $1.50 to $0.83 and cut their truckload shipments by 15 per year, saving $20,000.
The Results:
- Enabled customer to fit two parts per cell
- Increased parts per pack from 15 to 32
- Reduced cost per part from $1.50 to $0.83
- Reduced TL shipments by 15 per year, saving $20K
ITB’s Innerleaf Solution using Nomar paper
ITB’s Innerleaf solution using Nomar paper
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3. FOR ENHANCED SURFACE AND PARTS PROTECTION
ITB Packaging’s injection molding solutions provide superior protection using materials like Blue Plush and Nomar-coated paper to prevent scuffing, marring, and scratches. For delicate or high-value parts, anti-static solutions and protective layers ensure safety and cost-effectiveness. The packaging safeguards fragile items during handling and includes shock absorption features for added security.
Our Shaker Table allows us to ensure protection for your parts or products.
Expendable Materials Comparison Table
| ITB Expendable Materials providing class A protection | Replaces |
|---|---|
| Smooth Kraft: Durable material with strong protection levels for lightweight items. Ideal protection for molded plastic parts and majority of painted plastic parts. 100% recyclable material | Corrugated and chipboard partitions |
| Nomar Coated 20# Kraft Paper: We add Nomar coating to our 20# Kraft Smooth Kraft Paper to provide additional surface protection for the most sensitive surfaces including Piano Black and High Gloss finishes. | Corrugated with Nomar; PE coated corrugated |
| ESD Paper: ESD (Electrostatic Discharge) provides additional static dissipating properties that are inherent to the natural static dissipating properties of paper. | ESD chipboard or ESD corrugated |
| Elite Fabric: Spun bound polypropylene which provides special protection for highly sensitive class "A" parts and is recyclable. | Bagging of parts |
Returnable Materials Comparison Table
| ITB Returnable Materials providing class A protection | Replaces |
|---|---|
| Blue Plush: Blue-brushed polyester on both sides with polyester center for additional loft and durability. Provides excellent part and surface protection for a wide variety of molded parts. | Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge |
| LX: This is a gray Spunbond Polypropylene felt style product. Entry level returnable fabric material. | All Spunbond PP; Spunbond PP on Corrugated Plastic; Spunbond PP on Chip Board |
| Evolon: a compact fiber structure that is both strong and exceptionally soft. This proprietary threadless fabric eliminates the interaction between your sensitive products and beading of threads in comparison to sewn technology. Provides static dissipating properties. | Microfiber; Pcor (plastic corrugated) Spunbond; Pcor Brushed Polyester; Pcor Soft Edge; Sewn Headliner; Soft Edge |
4. FOR EFFICIENT PACKING AND UNPACKING PROCESSES
ITB Packaging’s injection molding solutions streamline the packing and unpacking process with pre-glued inserts and integrated dividers, reducing time and labor for assembly. The simplified design enhances inventory management, providing quick access to materials and minimizing time spent on WIP packaging. Overall, these efficiencies improve workflow and reduce bottlenecks, optimizing labor use across the supply chain.
The Battle of the Packages
Examples of lightweight injection-molded plastic parts ideal for ITB Packaging
These are only examples. Talk to us if you don’t see your parts listed.
Objections, Misconceptions and ITB Packaging Solutions
- Product Protection: Our solutions, whether expendable or returnable, are designed to absorb shock and vibration rather than transfer it to the parts they protect. This is critical for keeping parts safe during transit. Additionally, our packaging is trusted by all major OEMs, proving its reliability and effectiveness.
- Stacking Strength: While this concern has some merit, it’s typically not a significant issue for injection-molded parts because they are relatively lightweight. In most cases, the light weight of the parts makes stacking strength a non-issue.
- Materials Used: We offer a variety of paper grades, surface coatings, and returnable fabrics to meet the specific needs of your parts. Whether it’s weight-bearing capacity or surface protection, we have solutions tailored to address both.
- Non-sewn Bottoms: For customers concerned about non-sewn bottoms, we offer additional solutions like foam bottoms or cut sheets to provide the extra protection and durability required.
Excellent part protection, lower cost, lower lead times, innovation, quality, and personal attention provided by ITB make my job easier.
—SEAN SUTTON, VENTRA SALEM LLC
Why Choose ITB Packaging?
ITB provides the ideal packaging solutions for lightweight injection-molded plastic parts, offering space optimization, cost savings, labor efficiency, and part protection—all while supporting sustainability. Ready to streamline your packaging process and cut costs? Request a free consultation or quote today to discover how ITB Packaging can transform your operations.
Get Started
Discover how our injection molding packaging solutions can serve your operational needs and support long-term business objectives.
Request a Quote
Ready to revolutionize your packaging? Take the next step toward a more cost-effective, space-saving, and sustainable future today.
